型砂的种类

2025-03-16 00:22:49
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粘土砂 由天然硅砂、粘土、辅加物和水混合而成。制造湿砂型的粘土砂所用粘土为膨润土,湿抗压强度一般为0.05~0.1MPa。含水量为3.5~5%,透气性为80以上,常用于机器造型,也可用于手工造型。制成的砂型不经烘干可直接浇注金属液,具有生产效率高、成本低和生产周期短等优点。湿型用粘土砂在铸造生产所用的型砂中约占60%。由于湿砂中水分较高,强度和透气性较低,铸件易于产生气孔、夹砂、粘砂、胀砂等缺陷,手工造型,尺寸精度较低,一般只用于生产中小型铸铁件及铸造有色合金铸件;机械造型,尺寸精度高,适用于大批量铸件的生产。制造干砂型的粘土砂所用粘土为高岭土,其湿态水分较高。制成的砂型要在250~400℃左右温度下烘干后再合型浇注,一般用于铸钢件。干砂型由于能源消耗大,生产周期长,尺寸精度差,已逐渐被淘汰。
水玻璃砂 由硅砂、水玻璃和辅加物混合配制而成。制成的砂型可吹以CO2实现硬化,也可采用加热硬化或在有机酯的作用下自行硬化等方法。这种型砂可用于制造铸钢件和铸铁件的砂型。过去水玻璃砂有落砂困难和旧砂不易再生等缺点,应用受到一定的限制。1999年,新型水玻璃酯硬化自硬砂问世,水玻璃加入量1.8-3.0%,可使用时间可调节,可实现机械化造型、制芯,旧砂可再生,80-90%可回用,现已在铁路机械、冶金机械、重型机械、矿山机械、通用机械厂几十家企业推广使用,成功浇注从几公斤到几百吨重铸件,经济效益、社会效益显著。新型水玻璃酯硬化自硬砂是公认的环境友好型造型材料。
树脂自硬砂 由硅砂、树脂和硬化剂等混合配制而成。常用的树脂有呋喃树脂、甲阶酚醛树脂、碱性酚醛树脂及尿烷树脂。用这种型砂制成的砂型强度高、尺寸偏差小、溃散性好、能源消耗少,可用于铸钢、铸铁及铸造有色合金铸件的生产,铸件的表面质量和尺寸精度高。树脂自硬砂是一种很有发展前途的造型砂。

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