模具钢材完全退火和不完全退火的区别以及合理选择

2025-03-10 04:23:41
推荐回答(1个)
回答(1):

模具钢完全退火和不完全退火是两种不同的退火方法,不仅工艺过程有差别,而且组织的转变和应用范围也有明显的不同,主要区别表现为:
    (1)加热温度的差异
    完全退火是将钢加热到Ac3以上,加热时要完全奥氏体化(即单相奥氏体区),发生完全再结晶;而不完全退火则是将钢加热到Ac1~Ac3或Ac1~Acm之间,不完全退火的温度低,加热时仅部分奥氏体化,因此钢的组织发生部分再结晶。
    (2)获得的组织不同
    完全退火一般获得片状珠光体为主的组织,而不完全退火后的组织则是为球状珠光体。
    (3)适用的钢种和目的不同
    完全退火主要用于亚共析钢和共析钢的铸件、锻件等热处理(不良组织的热处理),得到了低硬度和稳定的珠光体组织,利于机械加工,为淬火作好准备;而不完全退火(又叫不完全重结晶退火)则是用于已经经过正确热加工后的亚共析钢和过共析钢,消除工件热加工过程中的内应力,使部分组织降低硬度,提高塑性,从而提高力学性能,改善切削加工性能等。
    从上述二者的区别可知,在热处理过程中应根据钢种和目的的不同进行选择,不完全退火可用于共析钢和过共析钢的退火,其特点为退火后的珠光体中的渗碳体成球状,故又将不完全退火称为球化退火。球化退火是不完全退火中应用最为广泛的一类,它常作为工具钢、模具钢、轴承钢等材质的预备热处理。对于亚共析钢的不完全退火适用以下两种情况:改善切削加工性能的退火,用于锻后的结构件,尤其是含碳量较高的结构钢,采用不完全退火后可降低硬度、消除内应力;改善冷变形性能的球化退火,退火后则使碳化物球化,有利于钢件的拉伸、挤压、冷轧、冷镦等冷变形。完全退火则仅适用于亚共析钢和共析钢的铸件、锻件和焊接件的退火,不能用于对过共析钢的处理。

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